wall industries, inc. 5 watson brook road exeter, nh 03833 04/20/2012 603-778-2300 www.wallindustries.com fax 603-778-9797 page 1 of 5 datasheet rev. d jr series 2:1 wide input voltage ranges standard 2.0? x 1.0? x 0.4? package single and dual outputs 10 watt dc/dc power converters applications ? wireless networks ? telecom / datacom ? measurement equipment ? industry control systems ? semiconductor equipment options ? positive remote on/off (suffix ?p?) ? negative remote on/off (suffix ?r?) ? extended operating temperature range (suffix ?-i?) ? heatsink (suffix ?hs?) features ? 10 watts maximum output power ? single and dual outputs ? standard 2.0? x 1.0? x 0.4? package ? 2:1 wide input voltage ranges ? high efficiency up to 87% ? no minimum load requirement ? 1600vdc i/o isolation ? positive or negative remote on/off control option ? fixed switching frequency: 300khz ? over voltage, over load, and short circuit protected ? extended operating temperature range available ? six-sided continuous shielding ? ce mark meets 2006/95/ec, 93/68/eec, and 2004/108/ec ? ul60950-1, en60950-1, and iec60950-1 safety approvals ? compliant to rohs eu directive 2002/95/ec ? ul94v-0 compliant description the jr series of dc/dc power converters provides 10 watts of output power in a 2.0 x 1.0 x 0.4 inch industry standard package and footprint. this series has single and dual output models with 2:1 wide input voltage ranges of 9-18vdc, 18- 36vdc, and 36-75vdc. some features include high efficien cy up to 87%, 1600vdc i/o isolation, and six-sided shielding. all models are also protected against over voltage , over load, and short circuit conditions. this series is rohs and ul94v-0 compliant and has ul60950-1, en60950-1, and iec60950-1 safety approvals.
rev. d jr series single & dual outputs 2:1 input voltage ranges 10 watt dc/dc power converters wall industries, inc. 5 watson brook road exeter, nh 03833 04/20/2012 603-778-2300 www.wallindustries.com fax 603-778-9797 page 2 of 5 specifications: jr series all specifications are based on 25c, nominal input voltage, and maximum output current unless otherwise noted. we reserve the right to change specifications based on technological advances. specification test conditions min nom max unit input specifications 5 vdc nominal input models (minimum order quantities apply) 4.5 5 9 12vdc nominal input models 9 12 18 24vdc nominal input models 18 24 36 input voltage range (see note 1) 48vdc nominal input models 36 48 75 vdc 5 vdc nominal input models 15 12vdc nominal input models 36 24vdc nominal input models 50 input surge voltage (100ms max) 48vdc nominal input models 100 vdc input reflected ripple current 30 map-p input filter pi type output specifications output voltage see table line regulation low line to high line at full load 0.2 % single output models 0.5 load regulation no load to full load dual output models 1 % cross regulation (dual output models) asymmetrical load 25% to 100% full load 5 % voltage accuracy 1 % output power 10 w output current see table minimum load 0 % single output models 50 ripple & noise (20mhz bandwidth) nominal vin and full load dual output models 75 mvp-p transient response recovery time 25% load step change 250 s start-up time nominal vin and constant resistive load power up 20 ms temperature coefficient 0.02 %/c protection 3.3v output models 3.9 5v output models 6.2 12v output models 15 over voltage protection zener diode clamp 15v output models 18 vdc over load protection % of full load at nominal input 150 % short circuit protection hiccup, automatic recovery general specifications efficiency nominal vin and full load see table switching frequency full load to minimum load 270 300 330 khz input to output 1600 input to case 1600 isolation voltage output to case 1 minute 1600 vdc isolation resistance 1 g ? isolation capacitance 300 pf remote on/off (see note 7) dc/dc on open or 3.5v < vr < 12v positive logic (suffix p) dc/dc off short or 0v < vr < 1.2v dc/dc on short or 0v < vr < 1.2v negative logic (suffix r) dc/dc off open or 3.5v < vr < 12v input current of remote control pin nominal vin -0.5 +1.0 ma remote off state input current nominal vin 20 ma environmental specifications standard with derating -25 +85 operating ambient temperature ?i? version (suffix ?i) without derating -40 +85 c maximum case temperature +100 c storage temperature -55 +105 c natural convection 12 thermal impedance (see note 9) natural convection with heatsink 10 c/watt relative humidity (non-condensing) 5 95 % rh thermal shock mil-std-810f vibration mil-std-810f bellcore tr-nwt-000332 1,976,000 hours mtbf (see note 2) mil-hdbk-217f 1,416,000 hours physical specifications weight 0.95oz (27g) case material nickel-coated copper base material non-conductive black plastic potting material epoxy (ul94v-0) dimensions (l x w x h) 2.00 x 1.00 x 0.40 inches (50.8 x 25.4 x 10.2 mm) safety & emc characteristics safety approvals ul60950-1, en60950-1, iec60950-1 emi (see note 10) en55022 class a air 8kv esd en61000-4-2 contact 6kv perf. criteria b radiated immunity en61000-4-3 10 v/m perf. criteria a fast transient (see note 11) en61000-4-4 2kv perf. criteria b surge (see note 11) en61000-4-5 1kv perf. criteria b conducted immunity en61000-4-6 10 vrms perf. criteria a
rev. d jr series single & dual outputs 2:1 input voltage ranges 10 watt dc/dc power converters wall industries, inc. 5 watson brook road exeter, nh 03833 04/20/2012 603-778-2300 www.wallindustries.com fax 603-778-9797 page 3 of 5 model selection tables notes 1. models with a 4.5~9vdc input voltage range require a minimum order. 2. bellcore tr-nwt-000332. case 1: 50% stress, temperature at 40c. mil-hdbk-217f notice2 @ta=25c, full lo ad (ground, benign, cont rolled environment). 3. maximum value at nominal input voltage and full load. 4. typical value at nominal input voltage and no load. 5. typical value at nominal input voltage and full load. 6. test by minimum vin a nd constant resistive load. 7. the on/off control pin is referenced to ?vin. to order positive logic remote on/off, add the suffix ?p? to the model number (ex: jr24s15-660p). to order negative logic remote on/off, add the suffix ?r? to the model number (ex: jr24s15-660r). 8. ?i? type models are more efficient; therefore, they can be operated over a more extensive temperature range than the standar d version. to order extended operating temperature range, add th e suffix ?-i? to the model number (ex: jr24s15-660-i). 9. heatsink is optiona l and p/n: 7g-0020c-f. 10. the jr series can meet en55022 class a with external capacitors in parallel connected to the input pins. recommended: 12vin: 4.7f/25v 1210 mlcc 24vin: 2.2f/50v 1812 mlcc 48vin: 1.5f/100v 1812 mlcc 11. an external input filter ca pacitor is required if the module has to meet en61000-4-4, en61000-4-5. the filter capacitor sug gested is nippon chemi-con ky series, 220 f /100v, esr 48m ? . caution: this power module is not internally fused. an input line fuse must always be used. single output models output current input current model (1) number input voltage range output voltage min. load full load no load (4) full load (3) output (5) ripple & noise output power efficiency (5) maximum (6) capacitive load jr5s5-2000 5 vdc 0ma 2000ma - 2500ma 50mvp-p 10w 79% 7900 f jr5s12-830 12 vdc 0ma 830ma - 2350ma 50mvp-p 10w 82% 2200 f jr5s15-660 5 vdc (4.5 ? 9 vdc) 15vdc 0ma 670ma - 2348ma 50mvp-p 10w 82% 1470 f jr12s33-2000 3.3 vdc 0ma 2000ma 17ma 724ma 50mvp-p 6.6w 80% 6800f jr12s5-2000 5 vdc 0ma 2000ma 21ma 1082ma 50mvp-p 10w 81% 4700f jr12s12-830 12 vdc 0ma 830ma 38ma 1037ma 50mvp-p 10w 84% 690f jr12s15-660 12 vdc (9 ? 18 vdc) 15 vdc 0ma 670ma 36ma 1046ma 50mvp-p 10w 84% 470f jr24s33-2000 3.3 vdc 0ma 2000ma 15ma 362ma 50mvp-p 6.6w 80% 6800f jr24s5-2000 5 vdc 0ma 2000ma 22ma 534ma 50mvp-p 10w 82% 4700f jr24s12-830 12 vdc 0ma 830ma 18ma 519ma 50mvp-p 10w 84% 690f jr24s15-660 24 vdc (18 ? 36 vdc) 15 vdc 0ma 670ma 36ma 523ma 50mvp-p 10w 84% 470f jr48s33-2000 3.3 vdc 0ma 2000ma 11ma 181ma 50mvp-p 6.6w 80% 6800f jr48s5-2000 5 vdc 0ma 2000ma 14ma 260ma 50mvp-p 10w 84% 4700f jr48s12-830 12 vdc 0ma 830ma 14ma 253ma 50mvp-p 10w 86% 690f jr48s15-660 48 vdc (36 ? 75 vdc) 15 vdc 0ma 670ma 10ma 252ma 50mvp-p 10w 87% 470f dual output models output current input current model (1) number input voltage range output voltage min. load full load no load (4) full load (3) output (5) ripple & noise output power efficiency (5) maximum (6) capacitive load jr5d5-1000 5 vdc 0ma 1000ma - 2461ma 75mvp-p 10w 80% 5060 f jr5d12-420 12 vdc 0ma 416ma - 2503ma 75mvp-p 10w 80% 1034 f jr5d15-330 5 vdc (4.5 ? 9 vdc) 15vdc 0ma 333ma - 2393ma 75mvp-p 10w 81% 660 f jr12d5-1000 5 vdc 0ma 1000ma 39ma 1042ma 75mvp-p 10w 84% 680f jr12d12-420 12 vdc 0ma 416ma 47ma 1053ma 75mvp-p 10w 83% 330f jr12d15-330 12 vdc (9 ? 18 vdc) 15 vdc 0ma 333ma 45ma 1041ma 75mvp-p 10w 84% 110f jr24d5-1000 5 vdc 0ma 1000ma 28ma 527ma 75mvp-p 10w 83% 680f jr24d12-420 12 vdc 0ma 416ma 24ma 513ma 75mvp-p 10w 85% 330f jr24d15-330 24 vdc (18 ? 36 vdc) 15 vdc 0ma 333ma 31ma 520ma 75mvp-p 10w 84% 110f jr48d5-1000 5 vdc 0ma 1000ma 16ma 260ma 75mvp-p 10w 84% 680f JR48D12-420 12 vdc 0ma 416ma 19ma 254ma 75mvp-p 10w 86% 330f jr48d15-330 48 vdc (36 ? 75 vdc) 15 vdc 0ma 333ma 16ma 256ma 75mvp-p 10w 85% 110f
rev. d jr series single & dual outputs 2:1 input voltage ranges 10 watt dc/dc power converters wall industries, inc. 5 watson brook road exeter, nh 03833 04/20/2012 603-778-2300 www.wallindustries.com fax 603-778-9797 page 4 of 5 characteristics -40 -20 0 20 40 60 80 100 120 77.2 ?i? version 120 100 80 60 40 20 0 jr48s5-2000 derating curve -40 -20 0 20 40 60 80 100 120 81 ?i? version 120 100 80 60 40 20 0 jr48s5-2000 derating curve with heatsink 36 40 44 48 52 56 60 64 68 72 75 90 85 80 75 70 65 60 jr48s5-2000 efficiency vs input voltage 10 20 30 40 50 60 70 80 90 100 90 85 80 75 70 65 60 jr48s5-2000 efficiency vs output load emi filter recommended filter for en55022 class b compliance recommended en55 022 class b filter circuit layout +input -input c1 c2 l1 c3 c4 load +vin +vout -vin -vout dc/dc converter the components used in the figure above are as follows: model c1 c2 c3 c4 l1 12vdc nominal input 3.3f/50v 1812 mlcc n/a 1000p/2kv mlcc 1000p/2kv mlcc 325h common choke pmt-050 24vdc nominal input 2.2f/50v 1812 mlcc n/a 1000p/2kv mlcc 1000p/2kv mlcc 325h common choke pmt-050 48vdc nominal input 2.2f/100v 1812 mlcc 2.2f/100v 1812 mlcc 1000p/2kv mlcc 1000p/2kv mlcc 325h common choke pmt-050
rev. d jr series single & dual outputs 2:1 input voltage ranges 10 watt dc/dc power converters wall industries, inc. 5 watson brook road exeter, nh 03833 04/20/2012 603-778-2300 www.wallindustries.com fax 603-778-9797 page 5 of 5 mechanical drawing pin connections pin single dual 1 +input +input 2 -input -input 3 +output +output 4 no pin common 5 -output -output 6 ctrl (optional) ctrl (optional) 0.40 (10.2) 0.50 (12.7) 0.400 (10.16) 0.22 (5.6) dia 0.04 (1.0) bottom view 0.400 (10.16) 1.00 (25.4) 3 4 5 1 2 6 0.800 (20.32) 0.60 (15.2) 2.00 (50.8) 0.200 (5.08) 0.100 (2.54) unit: inches (mm) tolerance: x.xx0.02 (x.x0.5) x.xxx0.01 (x.xx0.25) pin pitch tolerance: 0.01 (0.25) company information wall industries, inc. has created custom and modified units for ov er 50 years. our in-house res earch and development engineers will provide a solution that exceeds your performance requirements on- time and on budget. our iso9001-2008 certification is jus t one example of our commitment to producing a high quality, well-documented product for our customers. our past projects demonstrate our commitment to you, our custom er. wall industries, inc. has a reputation for working closely w ith its customers to ensure each solution meets or exceeds form, fit and function requirements. we will continue to provide ongoing support for your project above and beyond the design and production phases. give us a call today to discuss your future project s. contact wall industries for further information: phone : ? (603)778-2300 toll free : ? (888)587-9255 fax : ? (603)778-9797 e-mail : sales@wallindustries.com web : www.wallindustries.com address : 5 watson brook rd. exeter, nh 03833
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